Evinrude Outboard E90WDEXINM 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Manual Tilt, Steel Steeri...

Evinrude Outboard Service Manual 2012 40-50-60-65-75-90Hp

This manual covers service information on all 52.7 cubic inch (.86 L), 2-Cylinder; and 79 cubic inch (1.29
L), 3-Cylinder Evinrude Outboard E-TEC models.

E40DRLINC .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
E40DTLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
E40DPLINC .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
E40DSLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
E40DHLINS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start, H.O. Styling
E40DHSLINS .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start, H.O. Styling
E50DTLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
E50DPLINC .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
E50DSLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
E60DTLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
E60DPLINC .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
E60DSLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
E65WDRLINM .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
E65WDRYINM .86 L, 52.7 ci 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
E75DPLINC 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
E75DSLINM 1.29 L, 79.0 ci 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
E90DPLINC 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
E90DSLINS 1.29 L, 79.0 ci 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
E90DPXINC 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
E90WDELINM 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
E90WDEXINM 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model

CONTENTS
SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
1 REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . . . 3
2 ROUTINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . . 49
4 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . . . . 53
5 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . . . . 87
7 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
9 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
10 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
12 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
GEARCASE SERVICE, 40 — 65 HP MODELS . . . . . . . 296
GEARCASE SERVICE, 75 — 90 HP MODELS . . . . . . . 318
13 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
14 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S—1
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I—1
TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . . . . T—1
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